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1961–75 Travelall chassis

We haven't found a complete aftermarket chassis for this car yet, so the way to modernize it is to stiffen and upgrade the original frame.

Upgrade the original chassis

How it's built
Body-on-frame wagon on the IH light-truck chassis (C/D-series 1961-68, then the 1969-75 line); four-door versions arrived for 1961.
Front suspension
Most 2WD models used a solid I-beam front axle on leaf springs; 4x4s used a solid Dana 44 front axle on leaf springs.
Rear suspension
Solid axle on leaf springs.
Weak spots
Heavy rust, scarce body and trim parts, drum brakes, and old-fashioned steering and spring rates.

Suspension and steering kits for the original chassis

AreaKitWhat it doesPrice
Front suspension CPT (IH Parts America) CPT Front Suspension Kit for 1961-73 1/2 & 3/4 Ton IH 4x4 Pickup & Travelall (CPT-FS-FRTSUSKIT) Converts the 4x4 front to GM-style Rough Country leaf springs with new mounts, hangers and Bilstein shocks; minor cutting and drilling. Covers 1961-73, not 1974-75. $1,299.95 $1,299.95 base on ihpartsamerica.com; lift-spring options add cost Source
Rear suspension CPT (IH Parts America) CPT Rear Suspension Kit for 1961-73 1/2 & 3/4 Ton IH 4x4 Pickup & Travelall (CPT-FS-RRSUSKIT) Rough Country leaf springs, bushings, U-bolts and Bilstein shocks; not for stock ride height. $949.95 $949.95 on ihpartsamerica.com Source